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Operator Response - the SRK Model

Operator Response - the SRK Model

Understanding operator decision-making is a good first step in improving operator effectiveness. Operator decision-making depends on the person (their level of expertise) and the situation (how familiar). A popular behavioral model from Rasmussen proposes that operator response can be broken into three levels; skill-based behavior, rule-based behavior, and knowledge-based behavior as shown in…

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Pipeline Safety and Security – Why are we still not prepared?

Pipeline Safety and Security – Why are we still not prepared?

It’s interesting that I had been preparing a webinar on pipeline safety and security since there have already been numerous incidents reported regarding pipeline accidents and leakage.  Now the latest incident concerning Colonial Pipeline and the ransomware attack by Darkside, a so-called extortion group,…

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Safety Application Shortcuts - Do You Really Want to Hurt Me?

Safety Application Shortcuts - Do You Really Want to Hurt Me?

No, you probably don’t want to hurt me.  But if your product is used in a safety application, and my job depends on your product doing its job, will it hurt me if it fails?

With so many of us doing more things differently during the COVID pandemic, I wonder if…

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Learning From History So We Don’t Repeat It – New Tools

Learning From History So We Don’t Repeat It – New Tools

According to numerous industry studies, significant improvement has been made over the last 20 -30 years in occupational safety, but not so much in operational safety (process safety).  New process safety incidents continue to occur that bear a striking resemblance to previous incidents. This means we are not effectively learning…

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What is SIL (Safety Integrity Level)?
  • by Dr. William Goble, CFSE
  • Thursday, April 08, 2021
  • Certification

What is SIL (Safety Integrity Level)?

The term SIL is rapidly spreading to Request for Proposals (RFP) and purchase requirements in many industries.  But in many of those industries, few have heard about SIL and fewer have a grasp of the fundamental concepts of SIL.  SIL is a term that means Safety Integrity Level. It is used…

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Why Sharing Components Between SIS & BPCS Is Not A Good Idea

Why Sharing Components Between SIS & BPCS Is Not A Good Idea

This is a topic which comes up time and again, especially when reviewing legacy systems.  Although IEC61511 doesn’t preclude the use of shared devices, it does however provide guidance under Clause 11 of what the constraints are.  Even though the Safety Instrumented System (SIS) and Basic Process Control System (BPCS)…

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Strong Safety Culture Translates to Lower Insurance Premiums

Strong Safety Culture Translates to Lower Insurance Premiums

Insurance Companies are hedging their bets through premiums while the Manufacturing Industry is placing their wagers on luck.

The worlds of gambling and insurance are similar in many ways. Both are built upon elements of probability, modeling and quantification of risk. Professional gamblers are well informed on the odds…

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Attack on Florida Water System Highlights Weak Security Protections for Critical Infrastructure

Attack on Florida Water System Highlights Weak Security Protections for Critical Infrastructure

The Oldsmar Water Treatment Facility in Pinellas County Florida was compromised by hackers on February 5th. Hackers took advantage of the TeamViewer application that was still installed on the water facilities network to gain remote access1. The TeamViewer was originally installed to allow for status checks and troubleshooting of…

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IEC 62443 - The Evolution of IACS Cybersecurity

When we were doing safety system designs in the 1980s, there was no Windows, there was no TCP/IP, there was no in Ethernet. We had to write our own protocols to transmit data to our I/O and our controllers.

Fault-finding was always a challenge . What we ended up…

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Alarm Rationalization: An Art or a Science? – Common Rationalization Mistakes

Alarm Rationalization: An Art or a Science? – Common Rationalization Mistakes

Successful alarm rationalization combines both art and science. From the scientific point of view, rationalization follows a systematic process that applies alarm management principles to determine whether an alarm is justified (needed) and to document its basis (cause, consequence, corrective action, time to respond) and settings (priority, setpoint) in…

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Rationalize Your Alarm Management Problems Away

Rationalize Your Alarm Management Problems Away

The increasing global adoption of alarm management standards (ISA-18.2 and IEC 62682) is bringing the importance of alarm rationalization to the forefront. Rationalization is defined as the “process to review potential alarms using the principles of the alarm philosophy, to select alarms for design, and to document the rationale…

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Block that attack!  Getting IEC 62443 Cyber Certified (Part 2)

Block that attack!  Getting IEC 62443 Cyber Certified (Part 2)

This is the next in a series of blogs and papers on the benefits of cyber certification. You can read part 1 here.  Certification provides you with the opportunity to work with an experienced cyber team here at exida, and the vast knowledge of cyber experts worldwide codified in…

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Alarm Management Frequently Asked Questions (FAQs)

Alarm Management Frequently Asked Questions (FAQs)

The March / April 2020 issue of Intech contains an excellent article by Nick Sands and Donald Dunn, the co-chairs for the ISA-18 committee. 

The article reviews some of the most frequently asked questions on alarm management:

  1. What is alarm management?
  2. Which alarm management standard do…

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The Dos and Don’t of SIS Application Programming

The Dos and Don’t of SIS Application Programming

It’s interesting that the majority of the time when people talk about functional safety, they are usually thinking about hardware: what sensors to use, which logic solver, what actuator, solenoid or valve to select; what voting architecture, etc.  What often gets overlooked, initially, is the application program.

Essentially, when…

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Why should I use an Alarm Deadband?

Why should I use an Alarm Deadband?

As many of you will know, one of the most common form of nuisance to operators working industrial controls are repeating or chattering alarms. On a typical plant, repeating alarms may account for around 50% of the alarm annunciations. They are a problem because the operator will have to…

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